Condition-based
maintenance
for critical water systems
A reliability outcome delivered through service,
powered by continuous condition monitoring.
Maintain peak system performance by performing maintenance only when it’s needed — lowering operating costs, improving energy efficiency, and keeping critical systems running in-spec across:
Cooling towers
Chillers
Process water systems
Maintain peak system performance continuously
Reduce unnecessary maintenance events
Prevent fouling, scaling, and efficiency loss
Water is a blindspot
in most reliability programs
Reliability programs are designed to identify failure modes and prevent functional loss.
But most focus on mechanical and electrical systems — while water-driven degradation goes undetected.
Aquanomix surfaces these failure modes early — and act before they impact performance.
Failure modes you already monitor
Vibration analysis
Electrical faults
Pressure / flow
Mechanical wear
Hidden failure modes in water systems
Fouling
Scaling
Corrosion
Biofilm
Aquanomix applies Condition-Based Maintenance (CBM) to detect and manage these failure modes in water systems
Trusted by industry leaders who can’t afford to fail
Smart, data-driven
Maintenance Services
We’ve flipped the script on traditional maintenance schedules — replacing fixed intervals with data-driven service based on actual system condition.
COOLING TOWERS
Clean and restore tower performance
Remove fouling, scale, and biological buildup
Optimize water chemistry and system operation
Maintain performance with ongoing monitoring
Outcome: stable heat transfer and consistent system efficiency
CHILLERS
Inspect and clean condenser tubes
Restore heat transfer efficiency
Track approach temperature and performance
Maintain optimal operating conditions over time
Outcome: reduced energy consumption and extended asset life
Process / RO Systems
Assess membrane and filtration performance
Optimize filter replacement and chemical dosing
Monitor system health and key performance indicators
Maintain consistent water quality and output
Outcome: lower operating cost and improved system reliability
HOW IT WORKS
Instead of fixed maintenance schedules, we maintain your systems based on how they are actually performing.
2. RESTORE
Return systems to optimal condition
• Perform targeted cleaning and intervention
• Remove buildup and restore efficiency
• Validate post-service performance
3. MONITOR
Track system performance in real time
Install sensors directly to your equipment
Capture water quality and performance data
Monitor key condition indicators like temperature, flow, chemistry
Detect early signs of fouling, scaling, and degradation
4. MAINTAIN
Perform maintenance based on actual condition
Trigger service only when needed
Prevent performance loss
Keep systems operating in-spec
1. ASSESS
Understand system condition and failure modes
• Inspect equipment and system performance
• Identify fouling, scaling, corrosion risks
• Establish baseline performance metrics
the impact is measurable
+2–3%
energy per °F
Increase in chiller energy consumption for every 1°F rise in condenser approach temperature
Small performance losses in water systems translate directly into energy, cost, and asset degradation. These losses build gradually, and are rarely detected until performance is already impacted.
5-15%
efficiency improvement
Typical heat transfer improvement after cleaning and optimization
$15k-50K+
annual waste
Avoidable energy cost from fouled cooling systems (typical range)
+20–40%
cost reduction
In filtration spend through condition-based optimization
See what your systems should be doing
vs what they’re actually doing
We’ll assess your cooling towers, chillers, or process water systems to identify performance gaps, quantify impact, and show where condition-based maintenance can improve efficiency and reduce cost.
